How to select the appropriate model of the Boming Rui Zhi intelligent fully automatic flash tester?
2022-09-20 16:18:10.545
Bomming Smart Fully Automatic Flash Tester, with a full range of models to suit different needs.
1. S1010 is suitable for smaller workpieces and is economical and practical;
2. S2015 is suitable for products with large single-screen size requirements and individual high-precision requirements;
3. S2025 and S2035 are suitable for products with high precision requirements and large measurement ranges;
4. S2030 is suitable for products with general precision requirements but high efficiency requirements;
5. S4010 is suitable for the measurement of shaft diameter products, with high cost performance;
6. SP3020 is suitable for high-precision measurement, with high magnification, and has obvious advantages for the measurement of tiny sizes;
7. S6050 is suitable for products with high precision requirements and large workpiece sizes.
What are the main differences between a flash meter and an image analyzer?
2023-01-06 09:40:43.317
The image measuring instrument is slow to change coverage and complex to program. Batch measurements require tooling for positioning. The flash measuring instrument is simple to program, and workpieces can be placed arbitrarily. Batch measurements are faster and more efficient, making it more suitable for large-scale measurement scenarios. Currently, the flash measuring instrument can cover 80-90% of the measurement functions of the image measuring instrument. The measurement efficiency of a single flash measuring instrument is 3-5 times or even higher than that of a fully automatic image measuring instrument, resulting in significant economic benefits.
What is a flash tester mainly used for?
2023-01-06 10:16:57.718
Flash measurement instruments, along with traditional 2D measuring machines, image measuring systems, projectors, calipers, micrometers, etc., are all crucial for measuring key dimensions of precision parts, such as length, width, circular diameter, concentricity, and parallelism. Our instruments can measure what 2D measuring machines, image measuring systems, and projectors can, with higher efficiency.
How does a flash tester measure profile?
2023-01-06 10:42:58.887
Contour comparison can be performed by inputting CAD drawings or by comparing workpieces using a golden sample. This is especially suitable for workpieces with complex wire-cutting contours.
Does the flash tester have any obvious consumables?
2023-01-06 10:39:59.716
The flash tester has no significant consumables; only the platform glass protective film is a consumable. Depending on the frequency of use and workpiece characteristics, it needs replacing approximately every 1-2 months at a cost of roughly 30-50 yuan/sheet. Customers can also purchase protective film in rolls and apply it themselves for lower costs.
What is the market position of Boming among domestic flash testing instrument brands?
2023-01-06 10:35:12.245
Boming Vision is a professional vision company in China with deep technical accumulation in optics and software. Currently, it has more than 60 R&D personnel. The flash tester is currently the company's main product, which is already very mature and belongs to the first echelon among domestic brands. The equipment performance is also being optimized and upgraded year by year.
What are the main brands of optical accessories used in the flash tester?
2023-01-06 10:32:23.509
The flash meter camera uses a special custom model from Boming, and the flash meter lens is independently researched, developed, and produced by Boming.
What light sources are available for the flash meter? What are its applicable scenarios?
2023-01-06 10:26:26.983
The flash measuring instrument is equipped with backlight, surface light, low-angle light, and coaxial light. Backlight is suitable for contour projection; surface light is better for surface features, slightly sharper features, or transition features with chromatic aberration; low-angle light uses the angle of the light source to reflect the edge chamfer, C-surface, etc.; coaxial light is for blind holes, features that require vertical light, etc.
What is the magnification of the Boming flash tester?
2023-01-06 10:23:25.625
The maximum optical magnification of the flash meter is 540x for the SP3020 small field of view, with an optical magnification of 1x.
What is the lifespan of the light source in the flash meter?
2023-01-06 10:21:37.328
The flash tester uses an LED cold light source, which has the advantages of low energy consumption and low heat generation. It will not cause thermal expansion and contraction of the measured object due to heating, and theoretically has the same lifespan as the equipment. Basically, it does not need to be replaced during the life cycle of the flash tester.
Do the lens and light source have anti-collision capabilities?
2023-01-06 10:20:49.251
The ring light's optical axis outside the lens has anti-collision function. The optical axis has anti-collision alarm, and the Z-axis has limit position. The general limit position is the optimal working distance between the lens and the platform (varies with different lenses, depending on the specific parameters), but for coaxial light, note that high workpieces should not be auto-focused. The limit position minus the thickness of the coaxial light, exceeding this will cause collision.
What should I pay attention to for the daily maintenance of the equipment?
2023-01-06 10:20:26.199
Constant temperature, moisture-proof and dust-proof; keep the glass platform clean, as excessive scratches will affect the measurement; remember to turn off the power after leaving, to prevent sudden power outages and high voltage damage to electronic components after power-on; if not used for a long time, it is best to cover it with a dust cover after power off.
What are the core advantages of the flash tester?
2023-01-06 10:19:38.733
During measurement, the flash gauge only requires one button press to complete the measurement within 1-3 seconds. It can measure 99+ dimensions each time, and up to 99+ target products at once. Simultaneously, the flash gauge's auto-recognition function allows for measurement completion without requiring product alignment, resulting in extremely high measurement efficiency.
How often does the equipment need calibration? Is it free?
2023-01-06 10:13:37.077
It is generally recommended to calibrate once a year. Maintenance depends on the site usage and environment; generally, wiping dust and lubricating the guide rails is sufficient. The calibration sheet we provide can be used to simply verify the equipment accuracy. It is free of charge during the warranty period.
Can Boming provide free workpiece sample testing services?
2023-01-06 10:12:58.662
The company provides free sample testing services to customers. 10 test workpieces, drawings and requirements for the test workpieces are required. After completing the sample testing, we will provide a complete test report. Subsequent requests for company samples for on-site demonstrations are also welcome.
Differences in actual measurements between large and small models of the Bo Ming flash tester?
2023-01-06 09:47:59.802
Measurement range: Primarily depends on the workpiece size. Larger models can use a movable platform, and in stitching mode, can measure larger workpieces. Smaller models have a limited measurement range. Compatibility: Taking S1010 as an example, it only has one large field-of-view lens (100*80) for measuring regular flat workpieces. If the size is uniform, it can handle the task. For smaller workpieces, larger models have high-precision lenses that provide clearer details and more accurate point capture. In other words, depending on the customer's workpiece characteristics, smaller models offer a price advantage, while medium and large models (S2025 and above) offer better compatibility and balance, meeting various scenarios.
How to place shaft-like parts with uneven bottoms on a platform?
2023-01-06 09:46:32.267
It is recommended to use a V-shaped block. Custom tooling can also be provided by Bomming, or self-centering push pins can be used.
Can the Boming flash tester be interfaced with an automated robotic arm?
2023-01-06 09:45:42.839
The Boming flash tester communicates with the robot arm master PLC via TCP/IP. The master PLC can control the flash tester to switch programs, run each axis, and issue measurement and stop commands.
Does the flasher require a special operating environment and placement platform?
2023-01-06 09:44:55.454
Normal use is possible except for extreme high and low temperatures (+30 degrees, below 0 degrees). No special levelness requirements for the placement platform; stability and no shaking are required. Load capacity is over 90 kg. The device measurement lens is horizontal relative to the glass platform, and the four corners of the device itself can be adjusted for levelness.
What is the highest achievable testing accuracy of the Boming flash tester?
2023-01-06 09:38:40.699
Under constant temperature conditions, standard parts are measured according to the technical protocol indicators. The actual measurement accuracy of flat workpieces is 0.5-0.7μm. For surface light, the specific test depends on the actual imaging effect of the workpiece. For larger workpieces requiring splicing, uncertainty (0.02L) needs to be calculated. The repeatability of standard parts is ±0.1-0.15μm within a single field of view, and ±0.3μm for splicing. Actual measurement of perfectly processed workpieces shows results within 3μm under bottom light and 5-7μm under surface light. This high accuracy is due to mature and stable algorithms, reliable hardware, and correction compensation methods.
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